Recycled granule for sheeting film

Recycled granule for sheeting film are widely used in applications ranging from packaging to agriculture. The choice of recycled plastic and its formulation depends on the specific requirements of the film, such as flexibility, strength, transparency, and environmental resistance.

Key Materials for Recycled Sheeting Film

1. Recycled LDPE (Low-Density Polyethylene):
   • Commonly used due to its flexibility, good transparency, and ease of processing.
   • Ideal for thin films and general-purpose packaging.
   • Applications: Carry bags, shrink wrap, and lightweight films.
2. Recycled LLDPE (Linear Low-Density Polyethylene):
   • Offers higher tensile strength and puncture resistance compared to LDPE.
   • Suitable for stretch films and heavy-duty applications.
   • Applications: Stretch wrap, agricultural films, and construction sheeting.
3. Blended Recycled Materials:
   • Combining LDPE, LLDPE, or HDPE to achieve a balance of properties.
   • For example, blending LLDPE with LDPE enhances strength while retaining flexibility.

Properties of Recycled Granules for Sheeting Film

Physical Properties:

• Density: Typically ranges between 0.91–0.93 g/cm³.
• Melt Flow Index (MFI): Determines processability and film thickness:
  • Lower MFI (0.3–2 g/10 min) for thicker films and heavy-duty applications.
  • Higher MFI (2–5 g/10 min) for thin and stretchable films.

 Mechanical Properties:

• Tensile Strength: Ensures film can withstand stress during use.
• Elongation at Break: High elongation for stretch films to prevent tearing.
• Impact Resistance: Critical for durability in applications like agriculture and construction.

Optical Properties:

• Transparency and gloss depend on the quality of recycled material and processing.
• Suitable additives can improve clarity if required.

Barrier Properties:

• Moderate moisture barrier, sufficient for non-sensitive packaging applications.
• Limited oxygen barrier, making it unsuitable for long-term food preservation.

Applications of Recycled Sheeting Film

1. Packaging:
   • Garbage bags, grocery bags, shrink wrap, and industrial liners.
2. Agriculture:
   • Mulch films, greenhouse covers, and silage wraps.
   • UV stabilizers are essential for outdoor durability.
3. Construction:
   • Vapor barriers, protective covers, and tarps.
4. Industrial Use:
   • Pallet wraps and heavy-duty liners.

Additives for Recycled Film Granules

To enhance the performance of recycled granules for sheeting films, the following additives are commonly used:

1. Slip Agents: Reduce friction between layers during processing and use.
2. Anti-block Agents: Prevent sticking of film layers.
3. UV Stabilizers: Essential for outdoor applications like agricultural films.
4. Color Masterbatch: For aesthetic and branding purposes.
5. Processing Aids: Improve film uniformity and reduce defects.
6. Impact Modifiers: Increase toughness for heavy-duty films.

Challenges with Recycled Granules for Film

1. Consistency:
   • Recycled materials often exhibit variability in melt flow, density, or color.
   • Opt for high-quality, batch-controlled recycled granules.
2. Contamination:
   • Residual impurities can affect film transparency and strength.
   • Ensure thorough sorting and cleaning during recycling.
3. Film Quality:
   • Recycled granules may result in slightly lower strength or clarity compared to virgin materials.
   • Blending with virgin polymers or additives can mitigate these issues.
4. Environmental Compliance:
   • For food-grade films, recycled material must meet stringent regulations like FDA or EFSA approval.

Benefits of Using Recycled Granules for Sheeting Film

1. Cost-Effectiveness:
   • Recycled materials are generally cheaper than virgin alternatives.
2. Sustainability:
   • Reduces plastic waste and supports circular economy practices.
3. Versatility:
   • Can be tailored to meet a variety of film requirements through blending and compounding.

Recommendations for Manufacturers

1. Sourcing:
   • Partner with reputable suppliers of recycled granules to ensure quality.
2. Testing:
   • Conduct mechanical and optical testing to validate the suitability of recycled material for your film application.
3. Customization:
   • Work with compounding experts to formulate granules tailored to your film’s performance needs.

AMTOP is a leading manufacturer of high-quality LLDPE granule for blow molding film , offering a wide range of products tailored to various applications, including PVC, PE, PP, and CPVC compounds.